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Gear Deburring Tool Product List

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HORN Carbide Gear Sky Diving Cutter and Gear Deburring Tool

Module m 0.2 to m 8.0 compatible, achieving high precision and high efficiency in gear processing.

【System WSA】 Carbide Solid Minimum Module m 0.2 ~ ■ Compatible with small diameter machining (φ 7.0mm ~) ■ Precision cutting edge grinding finish using a 5-axis NC grinding machine (compatible with PS/PSP tooth shapes) 【System WSR】 Replaceable Cutting Edge Maximum Module ~ m 5.0 ■ Interface achieving high dimensional concentricity (patented) ■ Coolant supply possible from the rake face side (optional) 【System M117】 Insert Replaceable Maximum Module ~ m 8.0 ■ Adopts an automatic centering type insert seat ■ Cutter arbor compatible with various spindle interfaces 【Gear Broaching System N105, N110, S117】 Replaceable Cutting Edge Maximum Module ~ m 5.0 ■ Manufacturing of external and internal gears possible with a single machine such as NC lathes or multi-tasking machines 【Gear End Face Deburring Tool System DSS】 Carbide Solid ■ One-chucking processing of gear skiving + deburring possible with multi-tasking machines and 5-axis machining centers ■ Deburring can be completed in about 2 seconds

  • WSA_2.jpg
  • WSR_3.jpg
  • M117_4.jpg
  • Gear-broaching_5.jpg
  • Deburing_6.jpg
  • Other cutting tools
  • Gear Deburring Tool

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【For the automotive industry】 Carbide gear skiving cutter and gear deburring tool

Tools compatible with module m 0.2 to m 8.0, achieving high precision and high efficiency in gear processing.

In the automotive industry, high-precision gear machining is a crucial factor that affects the performance and reliability of products. In particular, gears used in drive and transmission systems require high precision and durability. Improper machining can lead to abnormal noises, premature wear, and even performance degradation. HORN's carbide gear skiving cutters and gear deburring tools address these challenges, achieving high-precision and high-efficiency gear machining. 【Application Scenarios】 - Gear machining in the manufacturing of automotive parts - Efficient production using multi-tasking machines and 5-axis machining centers - A wide range of machining needs from small-diameter gears to large-diameter gears - One-chucking machining for gear skiving and deburring 【Benefits of Implementation】 - Improved product reliability through enhanced machining precision - Increased production efficiency and cost reduction - Reduced lead time by shortening the deburring process - Flexibility to accommodate diverse gear machining needs

  • WSA_2.jpg
  • WSR_3.jpg
  • M117_4.jpg
  • Gear-broaching_5.jpg
  • Deburing_6.jpg
  • Other cutting tools
  • Gear Deburring Tool

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Ultra-hard gear skiving cutter and gear deburring tool for industrial machinery.

Contributing to the improvement of industrial machinery durability through high-precision and high-efficiency gear processing.

In the field of industrial machinery, high reliability and long lifespan are required under harsh operating conditions. In particular, gears, which are essential for power transmission, require high machining precision and durability to prevent wear and damage and to maintain stable performance. Inadequate machining can lead to early wear or failure, resulting in increased maintenance costs and potential production line stoppages. HORN's carbide gear skiving cutters and gear deburring tools address these challenges, achieving performance maintenance and longevity for industrial machinery. 【Application Scenarios】 - Machining of gear components for industrial machinery - Manufacturing of gears subjected to high loads - Equipment requiring stable operation over long periods 【Benefits of Implementation】 - High precision and efficiency in gear machining - Increased durability of components leading to longer lifespan - Reduction in maintenance costs and improvement in productivity

  • WSA_2.jpg
  • WSR_3.jpg
  • M117_4.jpg
  • Gear-broaching_5.jpg
  • Deburing_6.jpg
  • Other cutting tools
  • Gear Deburring Tool

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Ultra-hard gear sky diving cutter and gear burr removal tool for medical devices.

Supports microfabrication of medical devices. Achieves high precision and high efficiency in gear processing.

In the medical device industry, precise component machining is required, and particularly in the manufacturing of fine gears, high accuracy and efficiency are essential. Even slight errors can affect the performance and safety of products, making reliable machining technology crucial. Our HORN carbide gear skiving cutter and gear deburring tools have been developed to meet the fine machining needs in the medical device sector. 【Application Scenarios】 - Manufacturing of medical implant components - Precision machining of small gears for medical devices - Component machining for microfluidic devices 【Benefits of Implementation】 - High-precision machining even for fine tooth profiles - Increased productivity through reduced machining time - Streamlined deburring processes

  • WSA_2.jpg
  • WSR_3.jpg
  • M117_4.jpg
  • Gear-broaching_5.jpg
  • Deburing_6.jpg
  • Other cutting tools
  • Gear Deburring Tool

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[For Robots] Ultra-Hard Gear Sky Diving Cutter and Gear Deburring Tool

Achieving high-precision and high-efficiency gear processing to meet miniaturization needs.

In the robotics industry, there is a demand for miniaturization and high performance of products. In particular, the precise machining and deburring of gears, which are the movable parts, are essential for the miniaturization and reliability improvement of robots. Inadequate machining or burrs can lead to decreased operational accuracy and premature wear. HORN's carbide gear skiving cutters and gear deburring tools support small-diameter machining from a minimum module of m 0.2, achieving high-precision gear processing that meets the miniaturization needs of robots. 【Application Scenarios】 - Precision gear machining accompanying the miniaturization of robotic arms - High-efficiency machining of gears for small servo motors - One-chucking gear skiving and deburring using a multi-tasking machine 【Benefits of Implementation】 - Contributes to further miniaturization and weight reduction of robots - Improvement in robot operational performance due to enhanced gear accuracy - Increased productivity through reduced machining time

  • WSA_2.jpg
  • WSR_3.jpg
  • M117_4.jpg
  • Gear-broaching_5.jpg
  • Deburing_6.jpg
  • Other cutting tools
  • Gear Deburring Tool

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【For Agricultural Machinery】 Carbide Gear Sky Diving Cutter and Gear Deburring Tool

High-precision gear processing that contributes to the improvement of agricultural machinery reliability.

In the agricultural machinery industry, high reliability under harsh operating conditions is required. In particular, gears responsible for power transmission must have durability and precision, and the quality of their processing directly affects the performance and lifespan of the entire machine. Inadequate processing can lead to early wear and failure, resulting in increased maintenance costs and potential downtime. HORN's carbide gear skiving cutters and gear deburring tools address these challenges and contribute to enhancing the reliability of agricultural machinery. 【Application Scenarios】 - Gear processing for drive components of agricultural machinery - Improved durability under harsh operating conditions - Reduced maintenance frequency 【Effects of Implementation】 - Increased overall reliability of machines through high-precision gear processing - Reduced maintenance costs due to longer lifespan - Improved productivity through stable operation

  • WSA_2.jpg
  • WSR_3.jpg
  • M117_4.jpg
  • Gear-broaching_5.jpg
  • Deburing_6.jpg
  • Other cutting tools
  • Gear Deburring Tool

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Gear Sky Boring Cutter and Gear Deburring Tool for Semiconductor Manufacturing Equipment

Achieving high-precision and high-efficiency gear processing compatible with clean room standards.

In the semiconductor manufacturing equipment industry, precise and fine component processing is required, especially in clean room operations, where it is essential to minimize the risk of foreign matter contamination while maintaining high processing accuracy and efficiency. Even slight burrs or processing defects can affect the performance of the equipment and the yield of the products. Our HORN carbide gear skiving cutter and gear deburring tool address these challenges and enable reliable gear processing in clean room environments. 【Application Scenarios】 - Precision gear processing of semiconductor manufacturing equipment parts - Deburring operations in clean rooms - One-chucking processing on multi-tasking machines and 5-axis machining centers 【Benefits of Implementation】 - Maintenance of equipment performance through high-precision gear processing - Increased productivity by reducing deburring time (approximately 2 seconds) - Reduced risk of foreign matter contamination due to clean room compatibility

  • WSA_2.jpg
  • WSR_3.jpg
  • M117_4.jpg
  • Gear-broaching_5.jpg
  • Deburing_6.jpg
  • Other cutting tools
  • Gear Deburring Tool

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Ultra-hard gear skiving cutter and gear deburring tool for machine tools.

Achieving high-precision and high-efficiency gear processing and deburring with a single machine.

In the machine tool industry, there is a demand for both improved productivity and processing accuracy. Particularly in gear machining, high-precision finishing and efficient burr removal significantly impact product quality and the overall speed of the production line. Inadequate machining or leftover burrs can lead to troubles in subsequent processes and a decrease in product lifespan. HORN's carbide gear skiving cutters and gear burr removal tools address these challenges by achieving high-precision and high-efficiency gear machining while simultaneously enabling rapid burr removal, thereby contributing to increased productivity for our customers. 【Application Scenarios】 - Gear skiving machining on composite machining centers and 5-axis machining machines - Burr removal on gear end faces - Machining of small-diameter gears - Manufacturing of external and internal gears on NC lathes and composite machining centers 【Benefits of Implementation】 - Time savings through one-chucking machining of gear processing and burr removal - Achievement of high-precision gear machining - Improved work efficiency with burr removal in about 2 seconds - Compatibility with various module sizes

  • WSA_2.jpg
  • WSR_3.jpg
  • M117_4.jpg
  • Gear-broaching_5.jpg
  • Deburing_6.jpg
  • Other cutting tools
  • Gear Deburring Tool

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Aerospace Ultra-Hard Gear Sky Diving Cutter and Gear Deburring Tool

Achieving high-precision and high-efficiency gear processing for lightweight component manufacturing in the aerospace field.

In the aerospace field, the demand for lightweight components necessitates high-precision and high-efficiency gear machining. Particularly for complex shapes and fine parts, achieving a balance between machining accuracy and productivity is a challenge. Inadequate machining can lead to issues that affect the performance and reliability of components. HORN's carbide gear skiving cutters and gear deburring tools address these challenges and support the manufacturing of lightweight components in the aerospace sector. 【Application Scenarios】 - Precision gear machining of aircraft engine components - Gear machining of lightweight structural components for drones and small aircraft - Manufacturing of specially shaped gears aimed at weight reduction 【Benefits of Implementation】 - Stabilization of component performance through improved machining accuracy - Cost reduction through enhanced production efficiency - Strengthened capability to handle complex-shaped components

  • WSA_2.jpg
  • WSR_3.jpg
  • M117_4.jpg
  • Gear-broaching_5.jpg
  • Deburing_6.jpg
  • Other cutting tools
  • Gear Deburring Tool

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Ultra-hard gear sky diving cutter and gear burr removal tool for electric tools.

Contributing to high-precision, high-efficiency gear processing and noise reduction.

In the field of power tools, there are many situations where improved quietness is required. Particularly in equipment that uses gears, reducing operational noise significantly impacts the user experience. Improper gear processing can become a source of noise and hinder efforts to achieve quietness. HORN's carbide gear skiving cutters and gear deburring tools enable high-precision and high-efficiency gear processing, contributing to noise reduction. 【Application Scenarios】 - Processing of the gear parts of power tools - Manufacturing of small devices that require quietness - Production of parts that need precise gear processing 【Effects of Implementation】 - Noise reduction through improved gear processing accuracy - Increased processing efficiency - Streamlining of the deburring process

  • WSA_2.jpg
  • WSR_3.jpg
  • M117_4.jpg
  • Gear-broaching_5.jpg
  • Deburing_6.jpg
  • Other cutting tools
  • Gear Deburring Tool

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Ultra-hard gear sky diving cutter and gear burr removal tool for ships.

Responding to gear processing in the harsh environment of the shipping industry.

In the shipbuilding industry, the manufacturing of gear components that can withstand the harsh conditions of saltwater and high humidity is essential, requiring high durability and reliability. In the processing of these components, it is important to have resistance to corrosion and to maintain stable performance over a long period. Improper processing can lead to early deterioration or failure. HORN's carbide gear skiving cutters and gear deburring tools provide high-precision gear processing solutions to meet the stringent demands specific to the shipbuilding industry. 【Application Scenarios】 - Processing of gear components for marine engines - Precision gear processing for navigation instruments - Manufacturing of gear components used in marine structures 【Benefits of Implementation】 - Contributes to the production of corrosion-resistant components - Enhances the reliability of components over an extended period - Maintains performance through high-precision gear processing

  • WSA_2.jpg
  • WSR_3.jpg
  • M117_4.jpg
  • Gear-broaching_5.jpg
  • Deburing_6.jpg
  • Other cutting tools
  • Gear Deburring Tool

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Gear Sky Diving Cutter and Gear Removal Tool for the Energy Industry

High-precision gear processing solutions that contribute to improving efficiency in the energy sector.

In the energy industry, high efficiency and long lifespan of equipment are required. In particular, the precision of rotating parts is directly linked to energy transmission efficiency, and even minor defects can impact overall performance. High-precision gear machining is essential for reducing energy loss and enhancing the reliability of equipment. HORN carbide gear skiving cutters and gear deburring tools address these challenges and support improvements in productivity and efficiency in the energy sector. 【Application Scenes】 - Parts manufacturing in energy generation plants - Maintenance of energy transportation and storage equipment - Machining of components for high-efficiency motors and turbines 【Effects of Implementation】 - Reduction of energy loss through improved gear machining precision - Increased productivity through the efficiency of the deburring process - Cost reduction through extended tool life

  • WSA_2.jpg
  • WSR_3.jpg
  • M117_4.jpg
  • Gear-broaching_5.jpg
  • Deburing_6.jpg
  • Other cutting tools
  • Gear Deburring Tool

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[For Railways] Carbide Gear Skiving Cutter and Gear Deburring Tool

High-precision gear machining that contributes to the improvement of railway vehicle safety.

In the railway industry, high reliability of components is required to ensure the safe operation of vehicles. In particular, the machining precision of gear components directly affects durability against vibration and load, as well as quietness, supporting the foundation of safety. Insufficient machining precision and the occurrence of burrs can lead to early wear and abnormal noises, increasing the risk of serious accidents. Our HORN carbide gear skiving cutter and gear deburring tools address these challenges and contribute to ensuring the safety of railway vehicles. 【Application Scenarios】 - High-precision machining of drive system gears for railway vehicles - Precision machining of maintenance parts - Deburring work to meet safety standards 【Effects of Implementation】 - Improved durability and reliability through enhanced gear machining precision - Increased efficiency and uniform quality in deburring work - Enhanced vehicle quietness and reduced maintenance costs

  • WSA_2.jpg
  • WSR_3.jpg
  • M117_4.jpg
  • Gear-broaching_5.jpg
  • Deburing_6.jpg
  • Other cutting tools
  • Gear Deburring Tool

Added to bookmarks

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